Multiple packing solutions which improve your productivity
The meat and poultry (chicken) sectors require flexible packaging machine solutions that range from cost-effective hygienic packaging to complex packaging systems ensuring excellent presentation and extended shelf-life. Al Thika Packaging is aware that the success of its clients depends on the quality of its products and the protective packaging.
OUR SOLUTIONS FOR MEAT AND CHICKEN INDUSTRIES
Tray sealer can seal preformed trays, trays can be rigid or foam. This hygienic technology offers a leakproof guarantee for meat and poultry packaging. Typically used for poultry portions in trays with printer film for high production requirements.
Thermoforming machine creates flexible pouches or rigid trays, with the ability to do MAP, vacuum, and skin applications. Thermoformer extends the shelf-life of meat and poultry products and enhances their appearance.
The pack is formed by vertical flow pack wrapping machines. This packaging technology offers a completely hygienic pack, with high production capacities where the product is vertically charged. Ideal for frozen poultry (chicken) portions.
Flow wrapper automatic machines for high production of meat and chicken. Horizontal packing using a single film coil with three weldings: two cross-weldings and one longitudinal welding. Flow wrapping machine offers resealable options as well as MAP to prolong shelf life.
The poultry sector is seeing an increase in the demand for more sustainable packaging and safer products, which is currently the norm in all sectors; this is specifically what Tight-Chicken™ offers, ULMA Packaging’s latest innovative development, which ensures that chickens arrive at stores perfectly packaged.
Tight-Chicken™ ensures that the bag fits the product like a second skin, completely eliminating the risk of leaks and ensuring that the product arrives at stores in compliance with the applicable hygiene regulations. Thanks to this innovative solution, developed using vertical wrapper machines, ULMA Packaging offers a system based on the Tight-Bag™ concept to its customers in the poultry sector; this system extracts air with no need for perforating the packaging, reducing the amount of plastic used, cutting the cost of labour and achieving a safer and more appealing product.
Check out the promotional video and register for the event!
Do you need to pack adhesive tape rolls with shrink film quickly? #Smipack technology shows you the ideal solution: SmipackHS500 Servo produces perfectly shrink packs at high speeds, even though they are small in size. Watch the video and discover its great operational capacity!
The product is received at the exit of the freezing tunnel (2 freezing tunnels) and transported by belts to the dosing system and two multi-head weighers supply automatically the product in the required doses for each package format.
The two VTC 840 vertical high-performance packaging machines (vffs) bag the frozen chicken cut-ups at a rate of up to 70 bags/minute. The VTC 840 features several innovations and advanced technology solutions.
Tight-bag (TM): a system that allows you to make non-perforated containers with a controlled air level inside the bag, for further optimization during packing.
Sealflex (TM): Transverse sealing technology for LDPE film and laminated film that allows high production and sealing reliability with minimal maintenance. An alternative system for traditional impulse sealing.
Automatic reel change: Double reel holder system, which allows automatic reel changes to be made, improving line efficiency and optimising stop management.
Inspection systems are based on weighing control and detection of metallic contaminants.
CASE ERECTORS AND PACKERS
The installation has two lines made up of box formers, drop-down cell that fills the boxes with the chicken cut-ups bags and automatic box sealer by means of adhesive tape.
Finally, the anthropomorphic robot is responsible for palletising the boxes on pallets that are wrapped with shrink film and are ready for shipment.
Since 1994 Al Thika Packaging has been supplying a wide range of Since 1994 Al Thika Packaging has been supplying a wide range of machinery including for food & non-food industries in Dubai, Abu Dhabi, Sharjah, Fujairah, Ras Al Khaimah, Ajman, Umm Al Quwain, Al Ain – UAE, Saudi Arabia, Bahrain, Oman and the many other Gulf countries.
REQUEST A QUOTATION
Please click on the link below and fill out the form.
The complete automation solution for the packaging plant includes eight packaging lines for different meat products. Industrial cuts, vacuum packed with Flow-Vac® technology and other case ready products for retail such as portioned meat, minced meat and filleted in different vacuum and MAP packages with thermoforming technology. It is a plant in which the packaging machines have been integrated with previous meat preparation systems, case erectors, plastic crate washing, box distribution and logistics, weighing & labelling equipment, quality control and automatic boxing.
FLOW-VAC® PACKAGING LINES
Three packaging lines for industrial cuts of meat that, after labeling, are vacuum packed using the ULMA Flow-Vac® system. The system produces in real time the bag adjusted to the length of each piece and introduces it automatically, thus reducing the consumption of the packaging material, the risk of contamination by handling and the number of leaks and reprocesses.
These lines are complemented with vacuum chambers for closing and sealing the bag to later improve the presentation by passing through retraction ovens that give the package second skin appearance.
THERMOFORMING PACKAGING LINES
Five thermoforming packaging lines adapted to the different pieces of meat to package both under vacuum and in a modified atmosphere. In these five lines, whole pieces of fresh meat are vacuum packed, fillets and minced meat in rigid packages in a modified atmosphere (MAP).
The lines are complemented by integrated preparation equipment, cutting machines and even automatic loading equipment as well as automatic weighing & labelling equipment and metal detectors.
AUTOMATIC CARTON CASE ERECTORS, DISTRIBUTION AND CASE PACKING
There is a carton case forming room with three automatic forming machines that are located on the upper floor. These case erectors are multi-format and distribute the boxes through a transport system to the end of lines situated on the lower floor.
The automatic end of lines has a robot based case packers that allow handling 96 boxes/min per line. These equipment have great flexibility allowing to make different mosaics depending on the products. In addition and prior to packing, a batch collector is made at the exit of the machine, to improve the traceability of the products in the production process.
WASHING, STORAGE AND DISTRIBUTION OF PLASTIC CRATES
Transport system to collect the customer’ s slave boxes from production lines and transfer it to the washing machine. For this purpose, there is a lift system to elevate the crates to the upper floor where the washing area is located.
At the exit of the washing machine and depending on the needs of the production lines; clean crates are transported back to production lines using crate lowerators, or they are accumulated in a buffer with an automatic stacker that stacks piles of empty crates. These piles are accumulated for later consumption on the production lines when necessary.
REQUEST A QUOTATION
Please click on the link below and fill out the form.